Smart Analysis System

Smart Analysis System for Surface Treatment Processes

JINOS-PRE and JINOS-PLA smart analysis systems boost productivity and enhance reliability through automated analysis. By collecting and analyzing real-time process data, they enable intelligent decision-making and execution for each process, establishing a truly smart production system.

Product Description

▶ Analysis of Pre-treatment Solutions in Surface Treatment Processes
(Ex. Degreasing: NaOH, Pickling: HCl, Electrolytic Degreasing: NaOH, Phosphate Coating: Total Acid (TA), Free Acid (FA), etc.)
▶ Analysis of Plating Solutions in Surface Treatment Processes(Ex. NaOH, Zn, etc.)

▶ 1. Surface Treatment Solutions (Ex. NaOH, HCl etc.)
- Analysis via Acid-Base Neutralization Titration
- Enhanced Analysis Accuracy through Optimized Reagent Dosing and Interval Titration Speed Control
- Deriving Analytical Values through Calculation Formulas Based on Reagent Dosage
▶ 2. Surface Treatment Solutions (Ex. Zn etc.)
- Concentration Analysis via Non-contact Color Sensors
- Enhanced Precision and Reliability through Concentration Analysis via Light Transmittance-based Color Change Detection
- Deriving Analytical Values through Calculation Formulas Based on Pre-set Parameters

Item	Spec
Model	JINOS-PRE
Measurement Parameters	Ex. Degreasing: NaOH, Pickling: HCl, Electrolytic Degreasing: NaOH, Phosphate Coating: Total Acid (TA), Free Acid (FA), etc.
Sample Volume	Surface treatment process solutions (e.g. degreasing solution, pickling solution, electrolytic degreasing solution, phosphate coating solution, etc.)
Measurement Range	e.g. Degreasing: 20 ~ 50 g/L e.g. Pickling: 250 ~ 500 mL/L e.g. Electrolytic Degreasing: 70 ~ 100 g/L
Repeatability	±5 %
Sample Volume	1 ~ 2 mL
Operating Temperature Range	10 ~ 30 ℃
Equipment Size	W 500 × H 1700 × D 470 mm
Power Supply	220 V

▶ Smart Analysis
- Automatic wet chemical analysis
- Automation, improved accuracy, and enhanced quality control
- Greater work convenience through data and information provided at the right place and at the right time
▶ Data Collection and Utilization
- Easy PC compatibility and data transmission through communication functions
▶ Integrated Monitoring
- Integrated monitoring of process solution quality
- Optimized operation for process quality
▶ Virtuous Cycle Structure
- Process analysis → Data collection/tracking → Result analysis → Reflection of results in the next process